DIY Windmill Wall Decor

Create this farmhouse-style windmill wall hanging with just a sheet of aluminum and a few simple materials.

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Image Credit: Lucy Akins

One of the most effective ways to bring character to your home is to incorporate unique and meaningful pieces, and there's nothing more meaningful than an item you make with your own hands. If your tastes run toward the rustic and you enjoy farmhouse-style decor, this DIY windmill wall hanging made from aluminum is for you. Not only does it work well as a focal point on any wall but it's easy to make and affordable as well.

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Image Credit: Lucy Akins

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Things You'll Need

  • Aluminum sheet

  • Printable template

  • Permanent marker

  • Thick cardboard

  • Four 5/16-in. dowels

  • Aluminum foil tape or duct tape

  • 8L lid

  • Spray paint

  • Drill

  • Utility knife

  • Ruler

  • Heavy items to hold down aluminum sheet

  • Cinnamon powder

  • Hot glue

  • Safety gloves

Image Credit: Lucy Akins

1. Trace the template

Unroll the aluminum sheet and weigh it down with heavy items, like books or cans, on each end to hold it in place. Cut a piece of thick cardboard to match the blade template. Place it on the aluminum sheet and trace around it using a permanent marker.

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Repeat this process 8 times to trace all of the blades. Alternate the top and bottom of the template to ensure you get the most use of the aluminum sheet.

Image Credit: Lucy Akins

2. Score and separate the blades

Place a ruler on each drawn line and with a utility knife, carefully score the metal a couple of times. Continue this process until you have scored all eight blades.

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Gently bend the aluminum sheet back and forth at each scored line until the blade breaks away from the sheet. Continue this process for all of the blades.

Image Credit: Lucy Akins

3. Spray paint the blades

Place all eight blades in a well-ventilated area and spray paint them. Although this step is not entirely necessary, the spray paint helps to achieve the aged look we're going for by dulling the shine from the aluminum.

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This photo shows the difference between a spray painted blade (left) and one that is not spray painted (right).

Image Credit: Lucy Akins

4. Create the look of rust

While the spray paint is still wet, generously sprinkle cinnamon on the areas where you wish to simulate rust. This is another optional step, but it enhances the rustic appearance.

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Once you are happy with the rustlike appearance, give the blade another quick light spray of paint. This will sandwich the cinnamon between the two layers of paint, ensuring that it's stuck in place.

Set the blades aside and allow them to dry completely.

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Image Credit: Lucy Akins

5. Mark the lid

Flip over the lid and on the underside, measure and mark eight points. These indicate the placement of the dowels.

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Image Credit: Lucy Akins

6. Drill holes in the lid

Drill a hole in each marked spot.

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Image Credit: Lucy Akins

7. Cut the dowels

Cut the dowels to size. (These measured 20 inches in length.)

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Image Credit: Lucy Akins

8. Insert the dowels

Feed each dowel through each hole.

Image Credit: Lucy Akins

9. Secure the dowels

Secure the dowels in place with foil or duct tape.

Image Credit: Lucy Akins

10. Paint and rust the lid

Place your assembled lid in a well-ventilated area. Spray paint the lid and create the look of rust, following steps 3 and 4 above. Allow it to completely dry.

Image Credit: Lucy Akins

11. Glue the dowels

Using a generous amount of hot glue, glue the dowel to the underside of each blade.

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Image Credit: Lucy Akins

12. Secure the dowels

Secure the dowel to each blade with foil or duct tape for added security.

Image Credit: Lucy Akins

13. Bend the blades

If desired, you can gently bend the edges of the blades for a more aged effect.

Image Credit: Lucy Akins

14. Add more embellishments

For added realism and dimension, use brown and black acrylic paint to paint the dowels and the areas of the blades where you want to enhance the look of aged metal.

Image Credit: Lucy Akins

Hang your brand-new creation and admire your DIY wall art!

Image Credit: Lucy Akins

Looking for more rustic decor DIYs? Check out our rustic fall foliage rake wreath!

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