How to Make Your Own Muppet-Style Puppet

Use an X-Acto knife or any other sharp knife to carve the foam sphere or block into your character's head shape. Also use the knife to carve indentations where the character's eyes or nose might be placed. Cut out a space on the bottom of the head for the jaw.

Cut a piece of "skin" (Muppet makers use "stretchy fleece") that will be big enough to cover the character head. Use a glue gun or spray adhesive to flue the skin to the face. Make sure that the skin adheres closely and evenly to the eye sockets and snout.

Be creative. Go to a novelty store, a fabric store, a bead store, etc. Attach the eyes and other features to the face with hot glue.

Cut a "jaw" out of cardboard and glue "skin" onto the piece. You could also add black and red felt to the jaw, creating a mouth and tongue. Glue the "jaw" to the head.

Add more "skin" to the bottom of the "jaw", creating a "neck." Glue a shirt or blouse to the neck. This will be the start of the character's "body."

Stuff the shirt or blouse with extra foam, newspaper, or anything else to give the "body" bulk. At this stage of design, your Muppet has become a glorified sock puppet.

Make an "arm" by tracing your hand and forearm on a piece of "Muppet skin." Cut around the outline; then make an identical piece. Take needle and thread and sew the edges of the two pieces together to form the arm. Stuff the arm with extra foam or any other material. Create a second arm. Glue the arms to the body.

Attach a metal rod to each arm. A Muppeteer typically operates a puppet by fitting the right hand up the body like a glorified sock puppet as the left hand moves the Muppet's arm rods.